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碱性电解槽双极板:氢能领域的核心驱动力

日期：2024.06.28

类型：产品资讯

碱性电解制氢技术，作为绿色能源领域的一项成熟且成本效益显著的技术路径，在众多绿色氢气项目中占据了重要地位。其中，乳突板凭借表面独特的球形凹凸结构能够有效降低了接触电阻，促进了碱液的均匀分布，从而有效降低了能耗，成为市场上广泛应用的极板类型。

博远（山东）新能源科技发展有限公司专注于氢能极板与结构件的研发设计，建立了涵盖ALK乳突板冲压、极框精密制造、激光焊接等关键工序的全自动化生产线，确保生产流程的高效与产品加工的精确。

高端设备确保卓越加工能力

公司配备了业界领先的加工设备与自动化产线，包括2.5万吨级重载钢丝缠绕压机、数控等离子切割机、立式车床及龙门五轴加工中心等，保证了加工精度和生产的稳定性。其中2.5万吨级重载钢丝缠绕压机采用钢丝缠绕预应力结构，并应用了蓄能变频技术，具备超高压增压功能，其导向精度高，在加工大型、高精度产品时展现出独特优势。

在极框加工环节，综合运用卷圆成型、精密焊接、立车加工及高精度激光焊接等先进技术，确保极框的精度与品质，实现从原材料采购到成品交付的一站式服务。

生产工艺力争微米级精度

通过优化乳突板的制造流程，并严格执行质量控制标准，使用高精度激光切割系统将直径误差控制在±0.2毫米以内。此外，通过智能化冲压与切边工艺将翘曲度控制在0.5毫米以内，从而提高生产效率和产品一致性。

在极框毛坯制造过程中，从等离子切割、预弯、卷圆到焊接、整形等每一道工序均能高质量完成，确保内径、外径、平整度及厚度均符合机加工前的要求。

智能化检测体系实现全方位质量监控

为了确保产品质量，博远建立了智能化检测体系，引进了一系列高端检测设备，如大型三坐标测量仪、激光干涉仪、金属分析仪、超声波检测仪等，覆盖从材料分析到成品检验的各个环节。这些设备显著提升了检测效率与准确性，使公司能够深入分析产品性能，并及时发现和解决问题。通过智能化检测体系的应用，实现了对产品质量的全方位监控与追溯机制，确保每一款产品的高性能表现与卓越品质。

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